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A Complete Guide To Fire Hydrant Test Flow Kit

Key Takeaways
Key takeaways
  • Hydrant Testing ensures proper pressure, flow, and functionality.
  • Hydrant Testing Flow Kit includes pitot tubes, pressure gauges, hydrant caps and diffusers.
  • NFPA 291 sets a 20 PSI minimum with ≥500 GPM flow.
  • Hydrant Colors refers to water flow capacity in GPMRed (<500), orange (500-1000), green (1000-1500), blue (1500).
  • Digitalized testing results in real-time data logging and compliance tracking.

The fire hydrant testing procedure is not just a procedure but an important thing in ensuring enough fire safety and efficiency in water system operations.

The fire hydrant test flow kit measures the water pressure, flow rate, and overall performance of the hydrants, making them an essential instrument for fire departments, engineers, and inspectors.

Without proper testing, these residual hydrants would be useless when it matters most and put at risk the value of life and property. The kits usually contain pitot tubes, pressure gauges, hydrant caps, and diffusers thoughtfully designed to produce precise and accurate data.

Whether you are testing fire hydrants for compliance, maintenance, or emergency preparedness, high-grade fire hydrant testing tools will ensure that everything runs smoothly and adheres to safety regulations.

After reading this article, you will know

  • Why fire hydrant testing is important.

  • What is a fire hydrant testing kit, and what are the different types of hydrant kits?

  • The tools that will help you in accurate hydrant testing,

  • How you can understand the fire flow test results

  • How will it become easy to digitalize flow tests

Table of Contents

Why Is Fire Hydrant Testing Important?

What Is A Fire Hydrant Testing Kit?

A hydrant testing kit contains tools that are specialized to measure the pressure and flow rate of water and verify the overall functionality of a hydrant. Fire safety professionals, municipalities, and facility measures use this kit to make sure that a fire hydrant is properly functioning and able to deliver a minimum amount of water supply during an emergency.

A usual hydrant testing kit contains pressure gauges, pitot tubes, flow meters, color-coded caps, nozzle adapters, and hoses.

Types Of Fire Hydrant Test Kit

 

Basic Kit

Advanced Flow and Pressure Test Kit

Digital Hydrant Flow Test

What It Contains?

Pressure Gauges, Pitot Tubes, and Flow Nozzles (Manual Testing)

More than one pitot tube, high-precision flow meters, pressure recorders, and color-coded caps (NFPA-compliant testing)

Bluetooth gauges, a software for real-time data logging and digital sensors.

Best For?

Inspections for small facilities, private property managers, and basic routine check

For municipalities and fire departments

Organizations and large facilities that need automated and data-driven testing for compliance in a regular manner.

Fire Hydrant Testing Kit

People think that in fire hydrant testing, they just have to open a hydrant and watch the water gushing out. But honestly speaking, even though it seems to be simple, there’s science behind it. So, if you want to check the water supply for fire sprinkler systems or fire suppression systems or just want to make sure you comply with the international fire codes, the right tools will help you do that without trouble.

In this section, we are going to list the must-have tools you need for a fire hydrant flow test and how they help you do the testing.

  • Pitot Tube

  • Gauges to measure Static, Residual, and Flow Pressure

  • Diffusers

  • Nozzle Adapters

Pitot Tube

A pitot tube is one of the flow test equipment that you will need in order to measure how fast the water is flowing out from the fire hydrant outlet. The water flow reading is called pitot pressure.

In general, it is like water flow testing to measure the pitot pressure as well as how much water supply is available during a fire emergency.

How Do You Use It?

You have to place the pitot tube just at the center of the water stream to measure the flow rate of the water (pitot pressure).

This is a must-have tool because it helps the fire departments determine if the test hydrant has the required water flow capacity set by the National Fire Protection Association (NFPA 291).

Static Pressure Gauge

The best analogy for measuring static pressure will be measuring your blood pressure when you are resting or measuring the air pressure in a soda bottle before you pop it open.

Static pressure is the water pressure inside the fire hydrant when the water flow rate is zero (which means no water is flowing).

You are going to use this gauge to measure the baseline pressure of the water supply before you start the hydrant flow test.

Residual Pressure Gauge

This gauge is used to measure the water pressure in a flowing fire hydrant. The main purpose of this is to measure the pressure drop when the water is used.

Why Do You Have To Measure the Pressure Drop?

Suppose there is a significant pressure drop between the static and residual pressure. In that case, it means either the water supply of the test hydrant cannot be relied upon or there is insufficient supply to fire sprinkler systems.

Flow Pressure Gauge

Now, flow pressure is the same as pitot pressure. Pitot pressure, as we have defined it before in this blog post, is the flow rate of the water when it comes out of the hydrant outlet. If the pitot gauge readings are high, the available water supply is very high.

Static, residual, and flow test hydrant flow tests are all important tests that the fire departments use to determine the adequacy of the water supply of that test hydrant for fire protection.

Two Hydrant Flow Test

Two hydrant-flow tests actually happen to be one of the most important concepts. The first fire hydrant is used for static and residual pressure measurements, and the other flow hydrant is used for the measurement of the actual flow rate of water.

The primary objective of this test is to verify the main capacity test of the water distribution system as far as the specific local fire codes as applied by the National Fire Protection Association (NFPA 291) are concerned.

Diffusers

If you are opening a residual hydrant outlet, then it is common that the water will come gushing out uncontrollably. It will damage the streets and also the sidewalks. A diffuser is a tool that will help you with this problem. Their main role is in the hydrant flow test location.

A diffuser is particularly useful when you are performing a large-scale fire hydrant flow test because it becomes difficult to manage such a large amount of water without a diffuser (unless you want the hydrant flow test layout to become a water park)

Nozzle Adapters

The nozzle adapters are pretty much in the same vicinity as the diffuser. This device also helps regulate the flow rate of water discharging from a flow hydrant. This will allow you to fit your pitot tube or the gauges for pressure reading tightly against the hydrant valve for accurate measurements using the nozzle adapter.

Properties of the hydrant cap slide into the same category as hydrant flow test equipment. These caps have gauges built directly into them to get static pressure readings without any other apparatus.

The Test Layout

Before conducting fire hydrant testing, an appropriate and suggested test layout has to be in possession to obtain satisfactory test results. No one starts a war without a battlefield!

Thus, one must know how many flow hydrants he or she is planning to test (if more than one hydrant), have all the necessary tools for fire flow testing in place, and also have the expected flow rate in mind before starting a fire hydrant testing.

Step-By-Step Guide On How To Do Fire Hydrant Testing

You can’t just start testing a hydrant upfront. You need to prepare a few things before you begin the actual procedure. After reading this section, you will be able to perform detailed testing and make a report.

Pre-Testing

First things first, you need to make sure that the hydrant is in good condition and that some of these documents are already prepared with you.

Visible Issues

  • Are there any leaks, rust, missing caps, or mechanical damage?

  • Is the hydrant accessible and free from any obstruction?

NFPA-Compliant Inspection Forms

You need to log data while doing the testing. For that, you need to have a standardized checklist in your hand.

ZenTrades provide free NFPA-compliant forms:

Download more free checklists from ZenFire’s resource hub.

Have The Testing Tools

Now that you know what tools are required for a fire hydrant test, gather them before you start testing.

Fire Hydrant Flow Test Procedure

Attach The Components In The Testing Kit

  • Connect the components like pressure gauge, flow meters, or pitot tube tightly to the hydrant outlet so there are no leaks.

Open The Hydrant Slowly

  • Turn the fire hydrant valve slowly; otherwise, there is a possibility of pressure surges.

  • Before measurement, it is necessary to clear any debris. So allow the water to flow freely.

Measure The Static Pressure

  • The first and foremost reading is the static pressure reading. So keep the hydrant closed and measure it using a pressure gauge.

  • As we have discussed earlier in the blog, this is the water system’s pressure when there’s no flow.

Measure The Residual Pressure And Flow Rate

  • Now, open the hydrant fully and measure the residual pressure.

  • In order to measure the flow rate, use a pitot tube or flow meter.

Record The Data

If you have large-scale fire safety operations and you are having trouble managing the inspection records, feel free to get fire inspection software. Give a free demo with ZenFire and make fire hydrant maintenance as easy as pie.

How Can You Understand The Fire Flow Test Results

Now that we have gone through all the tools for the fire flow test, it’s time to decode the readings, right? And it might seem unclear at first to understand what the readings actually mean. You might feel that you are decoding a secret firefighting language.

However, understanding the fire flow testing and marking is not as complicated as it seems. After reading this section, you can confidently declare if the public fire hydrant is working correctly by interpreting the readings properly.

Static And Residual Pressure

Until now, we have defined static pressure, residual pressure, and flow rate pressures. But how do we know whether an observation is correct or abnormal?

It is evident that these values may substantially differ due to local water supply conditions, pipe diameters, etc. Accordingly, NFPA 291 may define those parameters. However, we are going to discuss the threshold values beyond which the values will be considered abnormal.

Normal Static Pressure:

Theoretically, it should range from 40 to 80 PSI (pounds per square inch)

As per NFPA 291 codes, the ideal minimum for a static pressure reading must be 20 PSI.

Higher static pressure readings mean a higher water supply. But if static goes beyond 100 PSI, it could damage the plumbing system.

Desired Residual Pressure:

Theoretically, it should range from 20-60 psi.

According to NFPA 291, the recommended residual pressure should be 20 psi.

If static pressure is around 80 psi, then there should be a corresponding high residual pressure. Otherwise, there will be a significant drop in pressure (i.e., a high difference between the static and residual pressure). This will indicate that the flow hydrant won’t be able to take the additional demand of water supply and is overburdened.

Flow Testing and Marking

You have often seen fire hydrants painted in bold colors. These colors indicate a certain range of water flow capacity of each fire hydrant. It helps the firefighter to rapidly identify if the fire hydrant will be able to supply enough water for the corresponding firefighting operation.

So, now that you have recorded the flow hydrant data in gallons per minute (gpm), let’s jump into the values related to each flow hydrant color.

Color

Flow Rate

Expect Flow Test Results

Red

Low Flow

Under 500 GPM

Orange

Medium Flow

500 GPM- 999 GPM

Green

High Flow

1000 GPM-1499 GPM

Blue

Very High Flow

1500+ GPM

If the water flow (gpm) does not match the ordinary demand of the residual hydrant, then there is some problem in the hydrant. Maybe some blockages, debris in the underground valve (dry barrel hydrants), leaks (in case of wet barrel hydrants), or insufficient pipe capacity.

Summary

Readings

Range

Minimum Accepted Value (NFPA 291)

Static Pressure

40-80 psi

20 psi

Residual Pressure

20-60 psi

20 psi

Flow Rate

500-1500+ GPM

500 GPM

How Can You Digitalize Fire Flow Testing

Traditional fire hydrant flow testing requires paperwork, manual calculations, and the possibility of human error. Fortunately, in this digital age, something better is available.

The entire process becomes smoother using state-of-the-art fire inspection software such as ZenFire. There’s automating calculations, securely storing test data, and validating NFPA 291 compliance.

ZenFire gives you the power to record the results of the hydrant flow test on-site in real-time, keeping track of pressure drop and producing reports simply with a few clicks. You can also check the functionality of your fire hydrant using our free checklist.

Are you ready to upgrade your testing? Give a free demo with us now, and make fire flow testing faster, smarter, and more efficient!

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